فهرست:
فصل اول : مقدمه. 1
1-1-کامپوزیتها 1
1-2-نانو فناوری.. 2
1-3-نانو کامپوزیتها 3
1-3-1-تاریخچه تهیه و استفاده از نانو کامپوزیتها 3
1-3-2-معرفی نانو کامپوزیتها 3
1-4-هدف.. 4
فصل دوم : مروری بر مطالعات انجام شده 5
2-1-فاز پیوسته (زمینه/ماتریس) 5
2-1-1-رزین یورتان-اکریلات.. 5
2-1-2-رزینهای پلی استر غیر اشباع. 6
2-1-3-رزینهای وینیل استر. 7
2-2-الیاف.. 8
2-2-1-ویژگیهای الیاف طبیعی.. 9
2-2-2-روشهای اصلاح الیاف طبیعی.. 10
2-3-نانو ذرات.. 15
2-3-1-سیلیکاتهای لایهای.. 15
2-3-2-ساختمان و خواص سیلیکاتهای لایهای آلی دوست... 17
2-4-انواع نانو کامپوزیتهای خاک رس... 18
2-4-1-میکرو کامپوزیت... 18
2-4-2-نانو کامپوزیت در هم رفته. 18
2-4-3-نانو کامپوزیت ورقه شده. 18
2-5-روشهای تهیه نانوکامپوزیتهای پلیمری.. 19
2-5-1-پلیمریزاسیون نفوذی درجا 19
2-5-2-درهم گرفتگی پلیمر یا پیش پلیمر از محلول ( محلولی) 20
2-5-3-اختلاط مذاب.. 20
2-6-روشهای شناسایی نانوکامپوزیتهای لایهای.. 20
2-6-1-پراش اشعه ایکس.... 20
2-6-2-میکروسکوپی الکترونی عبوری.. 21
2-6-3-سایر تکنیکهای شناسایی.. 22
2-7-روشهای شکل دهی کامپوزیتها 22
2-7-1-قالبگیری رزین تحت خلاً.. 23
2-7-2-تجهیزات فرآیند قالبگیری رزین تحت خلاً و راه اندازی.. 24
2-8-تحقیقات گزارش شده. 27
2-8-1-نانو کامپوزیتهای حاوی نانو ذرات رس... 27
2-8-2-کامپوزیتهای تقویت شده با الیاف طبیعی.. 30
2-8-3-نوآوری در پژوهش.... 35
فصل سوم : بخش تجربی. 36
3-1-مواد و تجهیزات.. 36
3-1-1-مواد. 36
3-1-2-تجهیزات.. 41
3-2-روش آزمون. 42
3-2-1-پخش و باز نمودن نانو ذرات در ماتریس رزینی.. 43
3-2-2-اصلاح سطح الیاف.. 44
3-3-مشخصه یابی پخش نانوذرات و آمادهسازی سطح الیاف.. 45
3-3-1-ویسکوزیته. 45
3-3-2-آزمون پراش اشعه ایکس.... 45
3-3-3-میکروسکوپ الکترونی روبشی / تجزیه پرتو ایکس با انرژی پاشنده. 45
3-3-4-میکروسکوپ الکترونی عبوری.. 45
3-3-5-آزمونهای مشخصه یابی آماده سازی سطح الیاف.. 45
3-4-تهیه و تولید کامپوزیت و نانو کامپوزیتها 46
3-4-1-تهیه قالب چوبی.. 46
3-4-2-تهیه قالب سیلیکونی.. 46
3-4-3-سیستم پخت رزین یورتان-اکریلات.. 48
3-4-4-تهیه کامپوزیتهای پر شده با نانو ذرات با استفاده از فرآیند ریختهگری.. 48
3-4-5-تولید کامپوزیتهای تقویت شده با الیاف طبیعی توسط فرآیند قالبگیری رزین تحت خلاً.. 49
3-5-آزمونهای تعیین خواص نمونههای کامپوزیتی.. 51
3-5-1-آزمون کشش.... 51
3-5-2-آزمون خمش.... 52
3-5-3-آزمون ضربه. 52
3-5-4-شکاف زن. 52
3-5-5-سختی سنجی بارکول. 52
3-5-6-سرعت سوختن... 52
3-5-7-جذب آب.. 52
فصل چهارم : نتایج و بحث.. 54
4-1-نانوکامپوزیتهای بر پایه رزین یورتان-اکریلات و نانو ذرات خاک رس... 54
4-1-1-مشخصه یابی نانو کامپوزیت... 54
4-1-2-خواص مکانیکی و فیزیکی.. 60
4-2-کامپوزیتها و نانوکامپوزیتهای یورتاناکریلات تقویت شده با الیاف فلاکس قبل و بعد از اصلاح سیلانی الیاف.. 74
4-2-1-مشخصه یابی کامپوزیتها و نانو کامپوزیتها 74
4-2-2-خواص فیزیکی و مکانیکی.. 78
فصل پنجم : نتیجهگیری و پیشنهادات.. 88
5-1-نتیجهگیری.. 88
5-2-پیشنهادات جهت ادامه تحقیق.. 90
فصل ششم : مراجع و منابع. 92
6-1-منابع و مراجع. 92
منبع:
6-1-منابع و مراجع
]1[ حدادی اصل، و، کریم خانی، و، مقدمه ای بر کاربرد نانو فناوری در پلیمرها، شرکت پژوهش و فناوری پتروشیمی، تهران، 1386
[2] Alexandre M. and Dubois P., "Polymer-layered silicate nanocomposites: preparation, properties and uses of a new class of materials", Materials Science and Engineering: R: Reports, 28, 1-63, 2000.
[3] Baer D., Burrows P., and El-Azab A., "Enhancing coating functionality using nanoscience and nanotechnology", Progress in Organic coatings, 47, 342-356, 2003.
[4] Okada A., Kawasumi M., Usuki A., Kojima Y., Kurauchi T., and Kamigaito O., "Synthesis and properties of nylon-6/clay hybrids", Polymer based molecular composites, 71.
[5] Giannelis E., "Polymer layered silicate nanocomposites", Advanced materials, 8, 29-35, 1996.
[6] Giannelis E., Krishnamoorti R., and Manias E., "Polymer-silicate nanocomposites: model systems for confined polymers and polymer brushes", Polymers in confined environments, 107-147, 1999.
[7] LeBaron P., Wang Z., and Pinnavaia T., "Polymer-layered silicate nanocomposites: an overview", Applied Clay Science, 15, 11-29, 1999.
[8] Vaia R., Price G., Ruth P., Nguyen H., and Lichtenhan J., "Polymer/layered silicate nanocomposites as high performance ablative materials", Applied Clay Science, 15, 67-92, 1999.
[9] Biswas M. and Ray S., "Recent progress in synthesis and evaluation of polymer-montmorillonite nanocomposites", New polymerization techniques and synthetic methodologies, 167-221, 2001.
[10] Giannelis E. P., "Polymer-layered silicate nanocomposites: Synthesis, properties and applications", Applied Organometallic Chemistry, 12, 675-680, 1998.
[11] Xu R., Manias E., Snyder A., and Runt J., "New Biomedical Poly (urethane urea)- Layered Silicate Nanocomposites", Macromolecules, 34, 337-339, 2001.
[12] Bharadwaj R., "Modeling the barrier properties of polymer-layered silicate nanocomposites", Macromolecules, 34, 9189-9192, 2001.
[13] Messersmith P. and Giannelis E., "Synthesis and barrier properties of poly ( caprolactone) layered silicate nanocomposites", Journal of Polymer Science Part A: Polymer Chemistry, 33, 1047-1057, 1995.
[14] Yano K., Usuki A., Okada A., Kurauchi T., and Kamigaito O., "Synthesis and properties of polyimide–clay hybrid", Journal of Polymer Science Part A: Polymer Chemistry, 31, 2493-2498, 1993.
[15] Kojima Y., Usuki A., Kawasumi M., Okada A., Fukushima Y., Kurauchi T., and Kamigaito O., "Mechanical properties of nylon 6-clay hybrid", Journal of Materials Research(USA), 8, 1185-1189, 1993.
[16] Gilman J., Kashiwagi T., and Lichtenhan J., "Nanocomposites: a revolutionary new flame retardant approach", SAMPE Journal(USA), 33, 40-46, 1997.
[17] Gilman J., "Flammability and thermal stability studies of polymer layered-silicate (clay) nanocomposites1", Applied Clay Science, 15, 31-49, 1999.
[18] Bourbigot S., Le Bras M., Dabrowski F., Gilman J., and Kashiwagi T., "PA-6 clay nanocomposite hybrid as char forming agent in intumescent formulations", Fire and Materials, 24, 201-208, 2000.
[19] Gilman J., Jackson C., Morgan A., Harris Jr R., Manias E., Giannelis E., Wuthenow M., Hilton D., and Phillips S., "Flammability Properties of Polymer- Layered-Silicate Nanocomposites. Polypropylene and Polystyrene Nanocomposites†", Chem. Mater, 12, 1866-1873, 2000.
[20] Ray S., Yamada K., Okamoto M., and Ueda K., "Polylactide-layered silicate nanocomposite: a novel biodegradable material", Nano Letters, 2, 1093-1096, 2002.
]21[ صحرائیان، ر، رفتار آتش گیری نانوکامپوزیت های پلیمر-خاک رس، دانشگاه تربیت مدرس، پایان نامه کارشناسی ارشد، 1382.
]22[ بهشتی، م. ح، رضا دوست، ا. م، پلاستیکهای تقویت شده (کامپوزیتها)، چاپ اول، انتشارات پژوهشگاه پلیمر و پتروشیمی ایران، 1384.
[23] Fang S., Zhou L., Gao L., Liu D., and Zhang H., "Preparation and characterization of nanocomposite material based on polyurethane acrylate macromonomer", Polymer Composites, 30, 731-736, 2009.
[24] Ram A., Fundamentals of polymer engineering: Plenum Publishing Corporation, 1997.
[25] Bos H. L., Molenveld K., Teunissen W., van Wingerde A. M., and van Delft D. R. V., "Compressive behaviour of unidirectional flax fibre reinforced composites", Journal of Materials Science, 39, 2159-2168, 2004.
[26] Stamboulis A., Baillie C., and Peijs T., "Effects of environmental conditions on mechanical and physical properties of flax fibers", Composites Part A: Applied Science and Manufacturing, 32, 1105-1115, 2001.
[27] Bledzki A., Reihmane S., and Gassan J., "Properties and modification methods for vegetable fibers for natural fiber composites", Journal of Applied Polymer Science, 59, 1329-1336, 1996.
[28] Belgacem M., Bataille P., and Sapieha S., "Effect of corona modification on the mechanical properties of polypropylene/cellulose composites", Journal of Applied Polymer Science, 53, 379-385, 1994.
[29] Sakata I., Morita M., Tsuruta N., and Morita K., "Activation of wood surface by corona treatment to improve adhesive bonding", Journal of Applied Polymer Science, 49, 1251-1258, 1993.
[30] Gao S. and Zeng Y., "Surface modification of ultrahigh molecular weight polyethylene fibers by plasma treatment. I. Improving surface adhesion", Journal of Applied Polymer Science, 47, 2065-2071, 1993.
[31] Nevell T. and Zeronian S., Cellulose chemistry and its applications: E. Horwood, 1985.
[32] Haig Zeronian S., Kawabata H., and Alger K., "Factors Affecting the Tensile Properties of Nonmercerized and Mercerized Cotton Fibers", Textile Research Journal, 60, 179, 1990.
[33] Kroschwitz J., Polymers: fibers and textiles: a compendium: John Wiley & Sons New York, 1990.
[34] Safonov V., "Treatment of Textile Materials", Legprombitizdat, Moscow, 1991.
[35] Westerlind B. and Berg J., "Surface energy of untreated and surface modified cellulose fibers", Journal of Applied Polymer Science, 36, 523-534, 1988.
[36] Schick M., Surface characteristics of fibers and textiles. Part II: Marcel Dekker, New York, 1977.
[37] Felix J. M. and Gatenholm P., "The nature of adhesion in composites of modified cellulose fibers and polypropylene", Journal of Applied Polymer Science, 42, 609-620, 1991.
[38] Maldas D., Kokta B., and Daneault C., "Influence of coupling agents and treatments on the mechanical properties of cellulose fiber–polystyrene composites", Journal of Applied Polymer Science, 37, 751-775, 1989.
[39] Mittal K., "Silanes and Other Coupling Agents, VSP, Utrecht", The Netherlands, 1992.
[40] Gatenholm P., Bertilsson H., and Mathiasson A., "The effect of chemical composition of interphase on dispersion of cellulose fibers in polymers. I. PVC coated cellulose in polystyrene", Journal of Applied Polymer Science, 49, 197-208, 1993.
[41] Bledzki A. and Gassan J., "Composites reinforced with cellulose based fibres", Progress in polymer science, 24, 221-274, 1999.
[42] Plueddemann E., "In:(2nd edn ed.), Silane Coupling Agents," ed: Plenum Press, New York and London, 1982.
[43] Albano C., Ichazo M., Gonzalez J., Delgado M., and Poleo R., "Effects of filler treatments on the mechanical and morphological behavior of PP+ wood flour and PP+ sisal fiber", Materials Research Innovations, 4, 284-293, 2001.
]44[ حبیب نژاد کورایم، م، نانو مواد، چاپ اول، انتشارات علمی شرکت پرس صانکو، 1386.
[45] Utracki L., Clay-containing polymeric nanocomposites: Smithers Rapra Technology, 2004.
[46] Yao K., Song M., Hourston D., and Luo D., "Polymer/layered clay nanocomposites: 2 polyurethane nanocomposites", Polymer, 43, 1017-1020, 2002.
[47] Mathias L., Davis R., and Jarrett W., "COMMUNICATIONS TO THE EDITOR-Observation of a and g Crystal Forms and Amorphous Regions of Nylon 6-Clay Nanocomposites Using Solid-State 15N Nuclear Magnetic Resonance", Macromolecules, 32, 7958, 1999.
[48] Bafna A., Beaucage G., Mirabella F., and Mehta S., "3D hierarchical orientation in polymer-clay nanocomposite films", Polymer, 44, 1103-1115, 2003.
[49] VanderHart D., Asano A., and Gilman J., "NMR measurements related to clay-dispersion quality and organic-modifier stability in nylon-6/clay nanocomposites", Macromolecules, 34, 3819-3822, 2001.
[50] Yang D. and Zax D., "Li dynamics in a polymer nanocomposite: An analysis of dynamic line shapes in nuclear magnetic resonance", The Journal of Chemical Physics, 110, 5325, 1999.
[51] Tseng C. and Chang F., "Chain conformation and crystallization behavior of the syndiotactic polystyrene nanocomposites studied using Fourier transform infrared analysis", Macromolecules, 34, 2992-2999, 2001.
[52] Loo L. and Gleason K., "Fourier transform infrared investigation of the deformation behavior of montmorillonite in nylon-6/nanoclay nanocomposite", Macromolecules, 36, 2587-2590, 2003.
[53] Khudyakov I., Zopf D., and Turro N., "Polyurethane Nanocomposites", Designed Monomers & Polymers, 12, 279-290, 2009.
[54] Guduri B., Khoathane C., Anandjiwala R., De Veries A., Sadiku E., and Van Wyk L., "Effect of water absorption on mechanical properties of flax fibre reinforced composites", 2007.
[55] Sreekala M., Kumaran M., and Thomas S., "Oil palm fibers: Morphology, chemical composition, surface modification, and mechanical properties", Journal of Applied Polymer Science, 66, 821-835, 1997.
[56] Van den Oever M., Bos H., and Van Kemenade M., "Influence of the physical structure of flax fibres on the mechanical properties of flax fibre reinforced polypropylene composites", Applied Composite Materials, 7, 387-402, 2000.
[57] Ray D., Sarkar B., Rana A., and Bose N., "The mechanical properties of vinylester resin matrix composites reinforced with alkali-treated jute fibres", Composites Part A: Applied Science and Manufacturing, 32, 119-127, 2001.
[58] Rong M., Zhang M., Liu Y., Yang G., and Zeng H., "The effect of fiber treatment on the mechanical properties of unidirectional sisal-reinforced epoxy composites", Composites Science and Technology, 61, 1437-1447, 2001.
[59] Van de Velde K. and Kiekens P., "Thermoplastic polymers: overview of several properties and their consequences in flax fibre reinforced composites", Polymer Testing, 20, 885-893, 2001.
[60] Jähn A., Schröder M., Füting M., Schenzel K., and Diepenbrock W., "Characterization of alkali treated flax fibres by means of FT Raman spectroscopy and environmental scanning electron microscopy", Spectrochimica Acta Part A: Molecular and Biomolecular Spectroscopy, 58, 2271-2279, 2002.
[61] Van de Weyenberg I., Ivens J., De Coster A., Kino B., Baetens E., and Verpoest I., "Influence of processing and chemical treatment of flax fibres on their composites", Composites Science and Technology, 63, 1241-1246, 2003.
[62] Cantero G., Arbelaiz A., Llano-Ponte R., and Mondragon I., "Effects of fibre treatment on wettability and mechanical behaviour of flax/polypropylene composites", Composites Science and Technology, 63, 1247-1254, 2003.
[63] Wang B., Panigrahi S., Tabil L., Crerar W., and Sokansanj S., "Modification of flax fibres by chemical treatment", CSAE/SCGR, 6-9, 2003.
[64] Tserki V., Zafeiropoulos N., Simon F., and Panayiotou C., "A study of the effect of acetylation and propionylation surface treatments on natural fibres", Composites Part A: Applied Science and Manufacturing, 36, 1110-1118, 2005.
[65] Van de Weyenberg I., Chi Truong T., Vangrimde B., and Verpoest I., "Improving the properties of UD flax fibre reinforced composites by applying an alkaline fibre treatment", Composites Part A: Applied Science and Manufacturing, 37, 1368-1376, 2006.
[66] Zafeiropoulos N., Dijon G., and Baillie C., "A study of the effect of surface treatments on the tensile strength of flax fibres: Part I. Application of Gaussian statistics", Composites Part A: Applied Science and Manufacturing, 38, 621-628, 2007.
[67] Marshall W., Akin D., Wartelle L., and Annis P., "Citric acid treatment of flax, cotton and blended nonwoven mats for copper ion absorption", Industrial Crops and Products, 26, 8-13, 2007.
[68] Hughes M., Carpenter J., and Hill C., "Deformation and fracture behaviour of flax fibre reinforced thermosetting polymer matrix composites", Journal of Materials Science, 42, 2499-2511, 2007.
[69] Baley C., Busnel F., Grohens Y., and Sire O., "Influence of chemical treatments on surface properties and adhesion of flax fibre-polyester resin", Composites Part A: Applied Science and Manufacturing, 37, 1626-1637, 2006.
[70] Mukhopadhyay S. and Srikanta R., "Effect of ageing of sisal fibres on properties of sisal-polypropylene composites", Polymer Degradation and Stability, 93, 2048-2051, 2008.
[71] Sgriccia N., Hawley M., and Misra M., "Characterization of natural fiber surfaces and natural fiber composites", Composites Part A: Applied Science and Manufacturing, 39, 1632-1637, 2008.
[72] John M. and Anandjiwala R., "Chemical modification of flax reinforced polypropylene composites", Composites Part A: Applied Science and Manufacturing, 40, 442-448, 2009.
[73] Athijayamani A., Thiruchitrambalam M., Natarajan U., and Pazhanivel B., "Effect of moisture absorption on the mechanical properties of randomly oriented natural fibers/polyester hybrid composite", Materials Science and Engineering: A, 517, 344-353, 2009.
[74] Alix S., Philippe E., Bessadok A., Lebrun L., Morvan C., and Marais S., "Effect of chemical treatments on water sorption and mechanical properties of flax fibres", Bioresource technology, 100, 4742-4749, 2009.
[75] Erasmus E. and Anandjiwala R., "Studies on enhancement of mechanical properties and interfacial adhesion of flax reinforced polypropylene composites", Journal of Thermoplastic Composite Materials, 22, 485, 2009.
[76] John M. and Anandjiwala R., "Recent developments in chemical modification and characterization of natural fiber reinforced composites", Polymer Composites, 29, 187-207, 2008.
[77] T. N., "Effect of compatibilizer and silane coupling agents on physical properties of natural fiber-polypropylene composites", Suranaree University of Technology, 2007.
[78] Wang B., Crerar W., Panigrahi S., and Tabil L., "Application of pre-treated flax fibres in composites," 2003, pp. 03-357.
[79] Krishnamoorti R. and Yurekli K., "Rheology of polymer layered silicate nanocomposites", Current Opinion in Colloid & Interface Science, 6, 464-470, 2001.
[80] Ray D., Sengupta S., Sengupta S., Mohanty A., and Misra M., "Preparation and Properties of Vinylester Resin/Clay Nanocomposites", Macromolecular Materials and Engineering, 291, 1513-1520, 2006.
[81] Jiankun L., Yucai K., Zongneng Q., and Xiao Su Y., "Study on intercalation and exfoliation behavior of organoclays in epoxy resin", Journal of Polymer Science Part B: Polymer Physics, 39, 115-120, 2001.
[82] Lakshmi M., Narmadha B., and Reddy B., "Enhanced thermal stability and structural characteristics of different MMT-clay/epoxy-nanocomposite materials", Polymer Degradation and Stability, 93, 201-213, 2008.
[83] Ji G. and Li G., "Effects of nanoclay morphology on the mechanical, thermal, and fire-retardant properties of vinyl ester based nanocomposite", Materials Science and Engineering: A, 498, 327-334, 2008.
[84] DePolo W. and Baird D., "Particulate reinforced PC/PBT composites. II. Effect of nano-clay particles on dimensional stability and structure-property relationships", Polymer Composites, 30, 200-213, 2009.
[85] Someya Y. and Shibata M., "Morphology, thermal, and mechanical properties of vinylester resin nanocomposites with various organo modified montmorillonites", Polymer Engineering & Science, 44, 2041-2046, 2004.
[86] Wang W., Wang G., Zeng X., Shao L., and Chen J., "Preparation and properties of nano-CaCO3/acrylonitrile-butadiene-styrene composites", Journal of Applied Polymer Science, 107, 3609-3614, 2008.
[87] Beheshty M., Vafayan M., and Poorabdollah M., "Low profile unsaturated polyester resin-clay nanocomposite properties", Polymer Composites, 30, 629-638, 2009.
[88] Wang X., Cui Y., Xu Q., Xie B., and Li W., "Effects of alkali and silane treatment on the mechanical properties of jute fiber reinforced recycled polypropylene composites", Journal of Vinyl and Additive Technology, 16, 183-188, 2010.
[89] T. N., " Effect of compatibilizer and silane coupling agents on physical properties of natural fiber-polypropylene composites ", Suranaree University of Technology, 2007.
[90] Bikiaris D., Matzinos P., Larena A., Flaris V., and Panayiotou C., "Use of silane agents and poly (propylene g maleic anhydride) copolymer as adhesion promoters in glass fiber/polypropylene composites", Journal of Applied Polymer Science, 81, 701-709, 2001.
[91] Gironès J., Méndez J., Boufi S., Vilaseca F., and Mutjé P., "Effect of silane coupling agents on the properties of pine fibers/polypropylene composites", Journal of Applied Polymer Science, 103, 3706-3717, 2007.